PINNACLE GC21- GC20A Intelligent Spray Gun Controller

Intelligent, secure, and stable controller, integrated fault  diagnosis system

Equipped with over 250 programmable coating programs and 3 daily quick programs, it can  quickly switch between different types of coating workpieces, which enhances production  efficiency and reduces consumables. The DVC digital valve technology can precisely control the  powder output. The parameters on the LCD display are clear and easy to understand.  Meanwhile, it supports CANBus fieldbus networking control or standalone control without a  network, and supports the connection of external I/O signals for external control.

DVC Digital Valve Technology / Precise Powder Flow Control

This technology achieves stability and high consistency in the spraying process through the precise regulation of powder output, atomizing air and delivery air.

Key + multi-dimensional incremental knob

Visual operation interface, instant adjustment of various parameters

Press the button and adjust with the multi-dimensional incremental knob, paired with an LED display, parameters are intuitive and clear. The multi-dimensional incremental knob allows for quick adjustment of various parameters. The knob integrates voltage, flow, and current adjustment functions, convenient and quick, with the minimum current adjustment at 1A and the minimum voltage adjustment at 1kV.

Operators only need to simply select the corresponding mode on the control panel during production, one-click call up expert-level spraying parameters, without the need for cumbersome manual adjustment, ensuring stable and efficient spraying quality.

Three Preset Spray Modes (Flat Workpieces, Re-sprayed Workpieces, Special-shaped Workpieces)

250 Programmable Spray Programs, Enabling Repeatable Coating Effects

It can be programmed individually, store 250 custom programs, and these programs can be recalled at any time, ensuring quick and convenient operation.

Stable Performance 

Electronic components from world-class brands ensure the stability and maximum performance  of the control unit. The aluminum alloy body features excellent heat dissipation, reducing  malfunctions and extending the equipment's service life.

GCS Spray Gun Control System 

A good helper for large-scale spray gun deployment 

The GCS Spray Gun Control System is developed based on the x86 platform, featuring excellent  adaptability and scalability. It reserves digital interface APIs and supports access via the  CANBus industrial bus and external I/O signals, facilitating interconnection and  intercommunication with other production equipment (such as robots, automated powder booth  equipment, and production line PLCs) or intelligent systems (such as MES and ERP). This  enables the realization of a highly intelligent coating production process, as well as data  collection and traceability 

The system can be expanded to a maximum of 120 spray guns, capable of meeting the needs of  large-scale production, and can be freely combined according to the actual type of workpiece,  providing flexible and customized spraying solutions. 

The system can store thousands of spray formulas, ensuring quick access under different  requirements such as workpieces, colors, thicknesses, etc., reducing production changeover  time, and significantly improving production efficiency. 

By integrating the MES system, the system can automatically match the optimal coating formula  based on order requirements and workpiece specifications, flexibly adapt to various production  tasks, and achieve true flexible manufacturing. 

The built-in self-diagnosis function can monitor the device status in real time, automatically  detect and prompt for faults, ensuring that the device always operates in the best condition and  reduces the risk of downtime due to faults. 

The system supports remote monitoring functionality, allowing users to remotely view the  operating status of devices, adjust parameters, and even perform remote maintenance, greatly  enhancing the convenience and efficiency of management.

PINNACLE GC21 equipment parameters

Standard input voltage：100-250VAC

Frequency：50-60 Hz

Standard output voltage (to spray gun)：12 V

Standard output current (to spray gun)：1.2 A 

Spray gun output voltage：100kV

Spray gun output current：100μA

Polarity：cathode

Protection level：IP54

Temperature range：-40°C-85°C

Compressed air

Input pressure：5.5-6bar

Maximum air consumption：8.5Nm³/h

Other functions

Canbus fieldbus：Support

External control （workpiecerecognition system）：Support

Powder coating capability

Metal powder capability：yes

Other polyester powder capability：yes

Standard configuration

Powder hose length (m)：4

Powder hose specification Ø (mm)：11*17

Powder hose material type：POE with Conductive Strip

Maximum powder discharge rate：520g/min