SURPASS GC20FZ Manual Powder Coating Equipment With Vibration table

The vibration-type manual spray gun equipment is equipped with an inclined vibration table and a PPH40 powder supply pump, eliminating the need for a powder drum. It directly draws powder from the powder box to achieve quick color change. The local powder fluidization and quick cleaning function of the powder pump significantly improve efficiency. The inclined vibration platform ensures full utilization and constant output of the powder, making it an ideal choice for small batch production, prototyping, and batch testing.

High-Efficiency Spray Gun Control Unit 

Equipped with digital valves and PCC precise current control technology, it ensures stable flow and pressure during the spraying process, while providing precise current adjustment below 10µA, ensuring that the powder does not overcharge and improving the stability and quality of the spraying effect. The GC20A controller supports up to 20 programmable spraying programs, with each set of parameters automatically saved for convenient next-time calling. In addition, the GC20A is equipped with a rotatable CANOpen communication module and provides Eds f iles, bringing endless possibilities for secondary development and equipment interconnection. It has built-in self-diagnosis and one-click cleaning functions, which can automatically detect the operating status and promptly identify and prompt problems. One-click cleaning simplifies the cleaning and maintenance of the spray gun, improving color change efficiency.

Three Preset Spray Modes (Flat Workpieces, Re-sprayed Workpieces, Special-shaped Workpieces)

Buttons + Touch Screen + Stepless Knob for Precise Regulation, Ensuring Fast and Efficient Operation

Hardware Configuration：

LED screen with delicate and clear display

Power Supply: Taiwan Mean Well Power Supply, featuring 0V and 24V dual-channel output

Main Chip: Italian STM 32-bit MCU (Microcontroller Unit)

Power Management: American TI Power Management IC, equipped with digital signal processing (DSP) and analog technology

Solenoid Valve: Japanese SMC Solenoid Valve

Built-in 100kV high-voltage module, suitable for most common powders.

The built-in 100kV high-efficiency pressure doubler ensures a constant and stable output for excellent powder coating results. It is suitable for most of the common powders, even for those difficult to charge powder coatings, it can also realize efficient coating. In addition, its wear resistant design and preferred materials further reduce maintenance costs.

The MG20 has an excellent ergonomic design and weighs only 510 grams, making it lightweight while still retaining superior durability. Its unique elevation angle and handle design allow for long hours of operation without fatigue. An external remote touch control module makes adjusting spraying parameters a breeze. A double-click on the trigger quickly switches to a preset spraying program, greatly improving work efficiency.

PPH40 Automatic Sprayer

Suitable for quick color change and quick cleaning

 The product meets the "plug and play" functionality, suitable for quick color changes and quick cleaning. The quick insertion design of the powder tube facilitates the separation and connection for cleaning. The Venturi tube is made of high-quality non-stick material and is equipped with a quick connector for connecting compressed air. The powder supply is stable and even, with excellent atomization effect, which helps to form high-quality coatings. The maximum powder output rate can be up to 520g/min (depending on specific configuration and powder type).

High-Efficiency and Stable 

The vibrating plate maintains powder particles in a suspended state through high-frequency vibration, breaking up agglomerations formed by gravity or electrostatic adsorption to achieve better powder fluidity. Additionally, vibration eliminates friction between powder particles, ensuring a constant volume of powder delivered to the spray gun per unit time. It takes the powder directly from theoriginal box. No need to replace andclean hoppers at color change.

Surpass -FZ equipment parameters

Standard input voltage：100-240VAC

Frequency：50-60 Hz

Standard output voltage (to spray gun)：12 V

Standard output current (to spray gun)：1.2 A 

Spray gun output voltage：100kV

Spray gun output current：100μA

Polarity：cathode

Protection level：IP54

Temperature range：-40°C-85°C

Compressed air

Input pressure：5.5-6bar

Maximum air consumption：8.5Nm³/h

Other functions

Canbus fieldbus：Support

External control （workpiecerecognition system）：Support

Powder coating capability

Metal powder capability：yes

Other polyester powder capability：yes

Standard configuration

Powder hose length (m)：16/20(Standard Powder Hose Options for Automatic Spray Guns)

Powder hose specification Ø (mm)：12*18/11*17

Powder hose material type：POE with Conductive Strip

Maximum powder discharge rate：520g/min

What Is a Manual Powder Coating Machine? | Haztek Powder Coating Solutions

A manual powder coating machine is an electrostatic spraying system designed for flexible, efficient, and high-quality powder coating applications. With a large powder capacity and a fully portable design, it is ideal for small workshops, custom coating businesses, and industrial manufacturers that require consistent finishing performance.

This type of electrostatic powder coating machine uses an advanced control panel that is easy to operate, allowing users to adjust powder flow, electrostatic charge, and spray patterns with precision. During the coating process, electrostatically charged powder particles are sprayed onto grounded metal parts to create a strong and uniform finish.

How Does an Electrostatic Powder Coating Machine Work? | Haztek Powder Coating Technology

An electrostatic powder coating machine uses high-voltage electrostatic charging technology to apply dry powder particles onto grounded metal surfaces. This advanced finishing process delivers excellent coating adhesion, uniform coverage, and superior durability compared with traditional liquid paints.

Step-by-Step Working Principle of an Electrostatic Powder Coating Machine

1. Powder Feeding System

The powder coating machine draws powder from a hopper or vibration feed table. Compressed air fluidizes the powder, allowing it to flow smoothly into the spray gun.

2. Electrostatic Charging of Powder

Inside the spray gun, the powder particles pass through a high-voltage electrode (typically 60–100 kV). When the powder is sprayed, each particle becomes electrostatically charged.

3. Attraction to the Grounded Workpiece

The metal part being coated is properly grounded, creating an opposite electrical potential. The charged powder particles are strongly attracted to the surface and “wrap around” edges and curves, improving coverage and transfer efficiency.

4. Powder Deposition and Film Formation

The powder forms a soft, even layer on the workpiece without dripping or sagging. The electrostatic force helps the powder stay in place before curing.

5. Curing in a Powder Coating Oven

After spraying, the coated parts are placed into a powder coating curing oven. Under controlled temperature (160–200°C), the powder melts, flows, and chemically crosslinks to form a hard, durable protective film.
Keywords: curing oven, crosslinking reaction, durable powder coating finish

Benefits of an Electrostatic Powder Coating Machine | Haztek Powder Coating Systems

The rapid development of electrostatic powder coating machines for aluminum, steel, and other metal parts has brought a major breakthrough to the industrial surface finishing industry. Compared with traditional liquid paint, a modern powder coating system offers superior coating quality, better durability, and significant economic and environmental advantages.

1. Superior Surface Finish and Perfect Coating Results

During curing, powder paint undergoes a polymerization process that creates a strong bond with the metal surface. The final coating delivers:

Exceptional resistance to abrasion, corrosion, chemicals, and impact

Smooth, uniform coating thickness without runs or drips

Enhanced color stability, gloss, and texture options

Long-term durability even in harsh industrial environments

Continuous innovation by powder coating manufacturers has further improved color consistency, UV resistance, and overall application performance.

2. Easy Maintenance and Fast Color Change

Electrostatic powder coating machines are designed for simple maintenance. Color changes can be completed quickly—operators only need to clean the spray gun and powder booth using compressed air.

Minimal downtime

No complex cleaning chemicals

Faster production turnaround

3. Eco-Friendly and Safe Coating Process

Powder coating is widely recognized as an environmentally friendly finishing method. It contains no VOCs or solvent-based chemicals, making it safer for both workers and the environment.

No toxic fumes

Minimal waste

Only a dust mask is required for basic protection

All overspray powder can be collected and reused, reducing waste even further.

4. Highly Economical and Cost-Effective

Electrostatic powder coating systems help significantly reduce production costs:

Overspray powder is recyclable

No pre-mixing or thinning required

Ready-to-use material straight from the manufacturer

Low energy consumption with efficient air filtration

No special air-mixing equipment needed

Because the system recycles clean, filtered air, operational costs remain low and stable.

5. A Profitable and Long-Term Investment

When considering coating quality, productivity, environmental safety, and material savings, powder coating is far more advantageous than traditional painting methods. A high-quality electrostatic powder coating machine can recover its investment cost quickly through:

Reduced material waste

Lower maintenance costs

Improved production efficiency

Longer-lasting finished products

For manufacturers seeking a reliable, efficient, and future-ready finishing solution, powder coating is a highly profitable investment.

How Long Does Electrostatic Powder Coating Machine Last?

An electrostatic powder coating machine uses an electric charge to attract powder particles to a grounded metal surface. The powder is then heat-cured, forming a hard, durable, and smooth protective layer. This process is based on the simple principle of “opposites attract”, ensuring uniform coating coverage with minimal overspray.

The resulting coating is highly resistant to corrosion, UV light, impact, and harsh environments, making it ideal for long-term industrial use. With proper surface preparation and curing, electrostatic powder coating can last 10–20 years or even longer, depending on the application and exposure conditions.

1.Long-lasting, durable surface protection

2.Smooth, uniform finish with excellent adhesion

3.Minimal powder waste and clean application

4.Resistant to chemicals, weather, and abrasion

5.Cost-effective and eco-friendly process

Haztek’s electrostatic powder coating machines are designed for maximum efficiency, consistent performance, and long service life, ensuring reliable results for both industrial and architectural applications.

Electrostatic Powder Coating Machine – FAQ

Learn everything about electrostatic powder coating machines — how they work, key benefits, applications, safety, and why they deliver durable, eco-friendly surface finishing.

Q1: What is an electrostatic powder coating machine?

An electrostatic powder coating machine uses a spray gun to apply electrically charged powder particles onto a grounded workpiece. The opposite charges create strong attraction, ensuring uniform powder coverage. The coated part is then heat-cured to form a smooth, durable, and decorative finish.

Q2: Why does electrostatic powder coating work so well?

The process is highly efficient because the electrostatic charge minimizes overspray and powder loss. The strong attraction between the powder and metal surface provides excellent adhesion, corrosion protection, and consistent coating quality.

Q3: What is the working principle?

Powder particles are electrostatically charged and sprayed with compressed air onto grounded parts. When heated, the powder melts and forms a continuous, solid coating. This environmentally friendly and economical process can be applied to various materials such as polyester, epoxy, or hybrid powders.

Q4: What is the difference between electrostatic painting and powder coating?

Electrostatic powder coating uses charged powder resin that requires heat curing, while electrostatic painting uses charged liquid paint that air dries. Both re ly on electrostatic attraction, but powder coating offers a tougher and more durable finish.

Q5: What materials can be powder coated?

Workpieces must be conductive and able to withstand curing temperatures. Common materials include aluminum, mild steel, and stainless steel.

Q6: What are the benefits of electrostatic powder coating? 

High transfer efficiency with minimal waste

Strong, long-lasting protection against corrosion and weather

Eco-friendly and solvent-free process

Easy cleaning and low maintenance

Cost-effective and suitable for mass production

Q7: How durable is the coating?

The electrostatic bond, combined with oven curing, creates a highly durable surface resistant to UV light, corrosion, impact, and harsh weather — lasting for many years with minimal maintenance.

Q8: Does electrostatic powder coating prevent rust?

Yes. The coating forms a protective barrier that prevents moisture and oxygen from reaching the metal, effectively reducing rust and corrosion.

Q9: Is there overspray?

With a transfer rate of up to 98%, electrostatic spraying produces very little overspray, resulting in a clean, efficient, and low-emission coating process.

Q10: Is electrostatic powder coating safe?

Yes — when all components (operator, gun, hose, and workpiece) are properly grounded. Grounding prevents electric shocks and ensures efficient powder transfer.

Q11: What are the limitations?

Electrostatic coating works best on conductive materials. Non-conductive surfaces, very large items, or parts requiring multiple thick layers may not be suitable. Equipment cost can also be higher initially.

Q12: How can hazards be prevented?

Use antistatic equipment, proper grounding, and safety protocols to avoid static buildup or discharge. Maintaining a clean and dry working environment is essential for safety.

Q13: How long does it take to cure?

After spraying, parts are typically cured in an oven for 10–20 minutes at 160–200°C, depending on powder type and coating thickness.

Q14: What do I need to start a powder coating business?

You’ll need a suitable facility with space for a powder booth, curing oven, compressor, and material storage. Haztek provides turnkey setup support for new coating businesses.

Q15: Why choose Haztek electrostatic powder coating machine?

Haztek combines advanced electrostatic control, high-efficiency powder delivery, and intelligent automation to help manufacturers achieve superior coating results with lower operating costs.